Tractor with a front-mounted spreader and a tractor-towed stabiliser

Sustainable Construction – but how?

Interest in sustainable solutions for road construction is constantly growing. Construction?Yes – but how? The Wirtgen Group provides the answer to this question with a wide range of machines and systems for all phases of construction projects from the portfolios of its various product brands.

In response to the enormous interest shown by the Neuwied District, the company organised a demonstration of selected products that are used in the stabilisation of farm tracks, forestry roads and agricultural service roads.

The aim was to give the representatives of the planning departments of local authority associations attending the event a feeling for future-oriented rehabilitation of yards and facilities, roads and tracks and the processing of materials in the course of an authentic practical demonstration under real world conditions. The demonstration enabled the attendees to gather a before and after impression of the entire construction process. The final results were so convincing that a purchasing agreement for a Wirtgen WS 250 and a John Deere 8R tractor was signed directly after the demonstration.

A reliable partner

Construction equipment specialists Werwie GmbH provided machines from their rental equipment fleet for the demonstration.

In-situ soil stabilisation and earthworks

The method presented makes use of the existing soil as an in-place resource. Optimal results can be achieved with the delivery of comparatively little or no additional material to the construction site. This is therefore a low-cost and environmentally-friendly alternative to complete soil replacement. In addition, the fast, space-saving process minimises environmentally harmful traffic disruption.

The advantages of the in-place method at a glance:

  • Sustainability

    Reduced transportation requirements lead to a smaller carbon footprint. Recycling of existing material reduces the need for additional primary resources

  • Costs

    Significantly less material required, as existing soil is processed and re-used. This all results in a reduction of transport movements and, in turn, fewer personnel working hours

  • Time

    Considerably faster completion of projects

Four sections of roads as tests for the agricultural sector

The test sections at the location are predominantly used for access to fields by, in some cases heavy, agricultural machines and equipment. The demonstrations were conducted on a total of four test sections with lengths of 120 to 500 m and widths from 2.5 to 3 m in St. Katharinen and Vettelschoss.

On a test section in Vettelschoss, the team milled off the existing brittle asphalt pavement to a depth of 10 cm and mixed it into the road bed. A 2.5% lime-cement mix was also mixed into the milled material as a stabiliser. In the course of the demonstration, the Wirtgen Group machines processed a total of around 1,500 m².



Ideal solutions for all soil types

A muddy agricultural road being worked over by a compactor with a padfoot drum.

Various different vehicles are used, depending on the properties of the soil on the construction site. In this case, the ground was first worked over by a Hamm HC 180i compactor with a padfoot drum.

A tractor with a front-mounted binding agent spreader and a tractor-towed stabiliser working on an agricultural road.

This was followed by the application of a binding agent. This was accomplished by a binding agent spreader from Streumaster mounted on the front of the John Deere tractor. A Wirtgen WS 250 tractor-towed stabiliser is hitched to the rear of the tractor. This allows material to be applied and mixed in during one single pass. The soil is ideally prepared for further treatment in only two steps.

The milling unit of the tractor-towed stabiliser

The milling unit that works in the binding agent for the tractor-towed stabiliser is extremely robust and hard-wearing. It is also suitable for milling off the existing asphalt of paved agricultural roads. The material produced in the process is recycled in-place and used as the road bed for the new road. This reduces both transportation movements to and from the site and the amount of additional material required for the project.

The Wirtgen Group – a local partner with good and reliable service

The demonstration was planned and carried out by Wirtgen Germany in collaboration with construction contractor Hähn und Stüber GmbH. The feedback was positive in all respects and discussions regarding further collaboration are currently in progress.


The equipment deployed