The trainees in action

Trainee and an instructor on a machine at the AZUBI techdays

AZUBI techdays 2024

In the course of the AZUBI techdays from 3 to 5 July at Benninghoven in Wittlich, trainees from across the Wirtgen Group showed their skills and talents as they jointly realised a road rehabilitation project with the CTB method on their own.

The AZUBI techdays are already an established tradition and an absolute highlight of their vocational training for many of our trainees. This year, it took the trainees to Benninghoven, in Wittlich. There, they could look forward to three whole days of purely practical learning accompanied by theoretical input.17 instructors and 7 technicians accompanied the group of around 70 trainees and were always ready to help them out with expert advice and practical information. An entertaining supporting programme with highlights such as a backstage tour of the Nürburgring racing circuit rounded off each of the three days.

Overcoming the toughest challenges as a team

The idea behind the AZUBI techdays? This year’s challenge for the trainees from the five brand headquarters was the realisation of a real road construction project in which they would not only learn more about the products from the other brands and their interaction in a real-life scenario, but also how to grow together and work as a team. Here, an important role was played by personal skills such as independence, initiative and communicative abilities – valuable skills which were also trained and realised by means of team-building measures. The essential element of fun was assured by a widely varied supporting programme with exciting team events.

A challenging task: road rehabilitation with the CTB method

A new challenge every year! This time around, our trainees faced the challenge of rehabilitating a section of an existing road not far from the Benninghoven factory by paving a cement-treated base layer (CTB). The aim of the rehabilitation of the section with a length of 300 m and a width of 3 m was to make it safe for traffic again and resistant to weathering and wear.

Machines and plants from all product brands were deployed.

Working as a team on the road to success

The project began with a comprehensive and detailed introduction to the machines. In three workshops, the trainees were able to discover all they needed to know about the Vögele paver, the Wirtgen WR, the Hamm rollers, the asphalt mixing plant and the Kleemann impact crusher at first hand and familiarise themselves with their functions. Ideally prepared for what was to come with this background knowledge, the group then moved on to the project site.

‘We have a lot of roads like this that are in need of rehabilitation – and, with a team as motivated as you are, I have no doubt that the results will be as good as this. You can – or rather you must – come back again.’

Joachim Rodenkirch, Mayor of Wittlich

A widely varied supporting programme

How often do you get the opportunity to take a tour of one of the world’s most modern manufacturing facilities for asphalt mixing plants? Benninghoven, the host of this year’s event, was pleased to provide detailed insights into the production process. Our trainees had the chance to learn all about the state-of-the-art production methods, the automation processes and the groundbreaking innovations – and were suitably impressed. They were particularly impressed by the commitment to sustainability at the factory – for example, the economical handling of resources, the efficient use of energy and the efforts made to reduce the carbon footprint of the production processes.

The weighing and mixing section from Benninghoven

A fascinating factory tour:

The trainees gained deeper insights into how the mixing section of an asphalt mixing plant works.

Taking a closer look at the recipe generator

Time off for a visit to the applications specialists:

the control centre – the brains of the asphalt mixing plant – absolutely nothing could work without it.

Inside the hydrogen burner from Benninghoven

Hot stuff!

The trainees get the chance to take a close look at a burner in action.

Climbing to the top of the asphalt mixing plant

Great views and fascinating insights: Directly after viewing the factory, the trainees were taken on a guided tour of an asphalt mixing plant. Built in 1986, this is the first and oldest existing asphalt mixing plant from Benninghoven – and, despite its age, nevertheless features state-of-the-art technology. Thanks to regular Retrofitting, it today continues to fulfil all the latest technological requirements, is versatile, cost-efficient and also able to produce asphalt mixes with minimal environmental impact.

Our trainees were able to follow the sustainable asphalt production process from start to finish and enjoyed a live experience of all production phases. A live demonstration also showed how the recycling material for use in the production of the asphalt mix was granulated by a Kleemann impact crusher.

The final highlight: climbing up the tower – definitely not for anyone with a fear of heights!

The practical challenges were accompanied by a varied programme of team events

A visit to the ‘Green Hell’: the legendary Nürburgring racing circuit is only around 60 km away from the Benninghoven headquarters and, as a highlight of the region, was the perfect place to get into pole position before the start of the activities planned for the following days. After checking in at the hotel in the late afternoon, the group went straight to the racing circuit. In the course of a backstage tour, our trainees were able to discover what goes on behind the scenes and see areas normally closed to visitors. Expert guides fascinated the group with amusing and exciting anecdotes from over 95 years of motor racing history at the circuit. The group also had the opportunity to visit the Grand Prix paddock, the HAZET Pits and the Media Center. The tour ended on the roof terrace. From here, the trainees had a spectacular view over the entire Grand Prix racing circuit – a truly unforgettable experience. The subsequent dinner-catering in the eSports Bar was a perfect finale to an eventful day.

Joachim Rodenkirch, Mayor of Wittlich, speaking at the official handover of the completed project to the local authorities

‘You all work at such a cool global concern. It offers you endless opportunities for the future, so make the best of them.’

Joachim Rodenkirch, Mayor of Wittlich

Vocational training at the Wirtgen Group

A good choice!

We provide vocational training in around 20 recognised training occupations including industrial mechanics, computer science, technical product design and business and administration. In addition to these programmes, we also offer a whole range of dual study opportunities. Anyone deciding to start their career as a trainee at any of the Wirtgen Group product brands can look forward to intensive support and guidance, an holistic training concept, fascinating practical projects and great career development opportunities. Send us your application now!

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