PRO line

3 KLEEMANN crushers in a production hall
For high outputs

Crushing large piece of rocks, production of precise grain sizes and shapes, efficient use of energy: the KLEEMANN PRO Line.

The technology and design of the MOBICAT MC 120(i) PRO jaw crusher, the MOBICONE MCO 110(i) PRO cone crusher and the MOBIREX MR 130(i) PRO impact crusher have a uncompromisingly robust design and are therefore perfectly suitable for continuous use in a quarry. The plants are characterised by low-maintenance operation and high availability. The possibility of operating all three machines in a group via line coupling and thus to automate the crushing process, makes the plants the ideal team players.

MOBICAT MC 120(i) PRO

Designed for high output in quarry operations: Die MOBICAT MC 120(i) PRO impresses with an output of up to 650 t/h in natural stone applications.

The high performance of the jaw crushing plant is also attributable to the dimensions of the crusher inlet of 1,200 x 800 mm and the extra-long design of the articulated crusher jaw. Even large stones can thus be drawn in.

In spite of its impressive size, the machine can still be transported in one piece. Components such as the foldable side discharge conveyor, the feeding unit and the rock chisel are equipped with hydraulic functions and can remain on the machine for transport.

Highlights
  • Large feeding unit design for feeding with large excavators, hydraulically foldable and self-locking
  • Effective prescreening by means of independent double-deck prescreen with extra-large screening surface
  • Continuous crusher load thanks to CFS (Continuous Feed System)
  • Easy-to-operate rock chisel
  • Powerful jaw crusher – with optional vibrating extractor to protect the crusher discharge conveyor
  • Powerful and efficient diesel-electric drive, external power supply possible
  • Simple and intuitive SPECTIVE control concept
  • Wide and robust crusher discharge conveyor with reliable magnet
  • Best possible accessibility: optimum access to all operation-related components
  • Can be transported simply and quickly
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MOBICONE MCO 110(i) PRO

The cone crusher MOBICONE MCO 110(i) PRO is the perfect partner for linked operation with the jaw crusher MOBICAT MC 120(i) PRO. The machine was developed specially for the second crushing stage to meet the high requirements in natural stone processing in a quarry and thus, similarly, comply with the high quality and quantity requirements.

The machine can be transported as a single unit (apart from return conveyor) on a low-loader. The simple slide mechanism of the feeding unit moves the machine into a compact transport position – making a fast set-up possible. The slide mechanism has a further positive feature: it permits easy adaptation of the material discharge pattern into the crusher. As a result, optimal loading is possible.

Highlights
  • Sturdy feeding unit made of wear-resistant steel or with replaceable wear lining
  • Continuous crusher load thanks to Continuous Feed System (CFS)
  • Cone crusher with large stroke for maximum crushing capacity
  • Convenient automatic crusher gap setting via touch panel
  • Powerful and efficient diesel-electric drive, external power supply possible
  • Simple and intuitive SPECTIVE control concept
  • Wide and robust crusher discharge conveyor
  • Best possible accessibility to all operation-related components and safety standards
  • Simple transport thanks to hydraulically foldable crusher discharge conveyor and slide mechanism of the feeding unit
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MOBIREX MR 130(i) PRO

The MOBIREX MR 130(i) PRO covers a very wide range of applications in natural stone and recycling. Thanks to its all-electric drive concept with the option of external power supply, the system scores highly. The CO2-free operation ensures low energy consumption per ton of end product.

Very good product quality is expected from an impact crusher - and is delivered by the MR 130(i) PRO, including a very high production output. This is ensured not only by the proven, robust crushing unit with its two impact rockers and versatile blow bar options, but also by the 8.4 m2 optional double-deck secondary screen. This makes it possible to produce two classified final grain sizes with just one plant, without the need for an additional screening plant.

Highlights
  • Fully hydraulic gap adjustment and overload system
  • E-DRIVE diesel-electric drive concept, external power supply optional
  • Simple and intuitive control concept SPECTIVE
  • High-performance double-deck post-screen - use as single-deck and double-deck screen
  • Independently vibrating pre-screen for effective screening of fines
  • Two air separators for effective cleaning of the oversize grain and center grain, better end product quality
  • Continuous crusher utilization through CFS
  • Fast and ergonomic service thanks to excellent accessibility to all components
  • Reduced dust and noise levels
  • Hydraulic oil only required for positioning and set-up functions, low environmental risk and maintenance costs
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Efficient drive concept for more power

The crushing plants in the PRO Line are equipped with efficient, powerful diesel-electric drives. They ensure environmentally friendly operation combined with low fuel consumption.

They are optimally equipped for the tough demands in the daily routine in the quarry. They can also be fitted with another electrical connection to supply power to downstream machines such as a stockpile conveyor or a screening plant (only MC 120(i) PRO).

The option for an external power supply is another more economic and environmentally friendly solution. In this manner, plants can be driven purely electrically independently of the diesel fuel – which reduces energy costs and exhaust emissions.

Accessibility and safety for high user comfort

To guarantee trouble-free and simple operation and fast service, all machine components are particularly easily accessible.

The useful additional options for the plants increase user comfort even more – spray systems are included at different transfer points and LED lighting of the plant is available even in the basis plant. Optionally available premium lighting provides even better illumination of all important operating positions. Refuelling of the machine can be carried out conveniently from the ground – with the MC 120(i) PRO, with the help of a refuelling pump.

The plants in the PRO Line are also ideally equipped with regard to safety. All cylinders related to functions and safety are equipped with safety valves (lowering/brake holding valves). Each cylinder stays in its current position in event of deactivation or failure to protect the operator and the machine.

Well combined for optimised processes

With regard to their output, dimensions and material flow concept, the machines in the PRO Line perfectly tuned to one another.

The line coupling option allows PRO plants to be coupled with one another. The crushing process between the crushing plants is then optimised automatically so that material is always conveyed with maximum efficiency through the machines.