Designed for maximum performance - innovative technologies integrated in EVO2 plants

Although the MOBICAT MC 110i EVO2 is a jaw crusher, the MOBICONE MCO 90i EVO2 a cone crusher and the MOBIREX MR 130i EVO2 an impact crusher, all three machines have a lot in common. All have been developed consistently regarding performance, efficiency and demonstrate this in a number of jointly used innovative solutions.

CFS (Continuous Feed System) for the optimum crushing process

The crushing process of the crushing plants is optimised automatically by the innovative feed control CFS (Continuous Feed System) so that material is always conveyed with maximum efficiency through the machines. At the same time, the fill level of the crushing chambers is monitored. When the fill level reaches a height that can be defined in advance, the material feed of the machine is adjusted.

This system forms the basis for the line linking of an interlinked plant train. The optionally available probes at the crusher discharge conveyor and/or fine grain conveyor of the upstream machine monitor the fill level of the feeding unit of the respective upstream machine.

Fuel saving drive concept "Diesel-direct-electric"

The mobile crushing plants use the innovative “Diesel-direct-electric” drive concept, which is powerful and economic at the same time.
The respective crusher is driven directly by the diesel engine via a fluid coupling. All secondary drives – for example, for the prescreen, vibrating chutes and conveyor belts – are driven electrically. The plants can be optionally equipped with a heat package (-15 to +50 °C) or cold package (-25 to +40 °C). This offers more flexibility.

Intuitive SPECTIVE operating concepts simplify plant operation

With its digital operating concept, Kleemann has optimised the control options in a forward-looking manner. The machine is started and all necessary settings are made via the SPECTIVE touch panel. Once it has been set, the plant then runs in automatic mode. Movement of the plants from the flat bed trailer and the set-up procedure are carried out via the large radio remote control. The small radio remote control can be used with the jaw crusher and cone crusher to execute all relevant functions in automatic mode comfortably from the excavator.

Intelligent overload systems prevent downtimes

All three crushing plants are equipped with mechanically and software-supported overload systems. The MOBICAT MC 110i EVO2, with its multi-stage overload system, offers more safety with uncrushable material such as metal. If this material enters the crushing process, the crushing gap (CSS) opens automatically in up to two seconds over the complete gap range.

The cone crusher MOBICONE MCO 90i EVO2 has two different systems installed. The overload system "Tramp Release" protects the crusher against uncrushable material such as wood or metal. The bowl including the bowl liner lifts automatically to allow uncrushable material to fall through. The "Ringbounce Detection", on the other hand, reacts to an excessive content of fines in the feed material and prevents "briquetting". Here, the hydraulic pressure of the crusher is monitored continuously and appropriate action is initiated if necessary. Depending on the machine application, you can use the control system to define whether the Ringbounce Detection is to be tuned more to output ("Mixture Mode") or to product quality ("Precise Mode").

Thanks to the effective overload system on the MR 130i EVO2, in case of uncrushable elements the lower impact toggle opens and then moves back automatically to the preset value. As a final safety element, a bursting disc is installed to protect the crusher.